Breedon Cement SRF Facility

The Breedon Cement Kinnegad Process Tower project presented a unique opportunity to deliver a significant industrial facility within the challenging environment of a fully operational cement plant. From concept through to completion, the project required careful planning, innovative thinking, and close collaboration between the client, design team, and construction partners.

The objective was to construct a new multi-level process tower that would support the continued growth and efficiency of the Kinnegad facility while integrating seamlessly with the existing plant infrastructure. The project demanded not only a technically robust solution but also one that could be delivered safely within a live industrial environment where production activities continued throughout the construction period.

One of the project's most significant challenges was working within an active cement manufacturing facility. Construction activities had to be carefully coordinated around ongoing operations, vehicle movements, existing structures, and critical plant processes. Maintaining uninterrupted production while delivering a major new structure required detailed logistical planning and a highly collaborative approach between all stakeholders.

The project team developed a phased construction strategy that allowed works to progress efficiently while minimising disruption to the surrounding facility. The compact site footprint and proximity to existing industrial infrastructure required meticulous sequencing of activities, careful management of lifting operations, and continuous coordination with plant personnel.

The completed tower features a robust structural steel frame, industrial cladding system, and external access stairways designed to provide safe and efficient movement throughout the structure. The vertical design maximised the use of available space while delivering the operational functionality required by the client. Every element was engineered to withstand the demanding conditions associated with cement manufacturing while ensuring long-term durability and ease of maintenance.

Safety was a defining feature of the project. Working at height, operating adjacent to live plant equipment, and managing multiple interfaces between construction and operational teams required rigorous planning and strict adherence to safety procedures. Through proactive management, effective communication, and a strong safety culture, the project was delivered while maintaining exceptional safety standards.

Quality and attention to detail were evident throughout the build. From structural steel installation and cladding works to access systems and external finishes, every aspect of the project was completed to a high standard. The finished tower integrates seamlessly with the existing facility and reflects the technical expertise and professionalism of the project team.

Beyond its physical presence, the project demonstrates the value of collaborative delivery and innovative problem-solving. By overcoming the constraints of a live industrial environment and successfully integrating a major new asset into an operational cement plant, the team delivered a facility that will support Breedon Cement's operational performance and future growth for years to come.

The Breedon Cement Kinnegad Process Tower stands as an example of excellence in industrial construction—combining engineering expertise, meticulous planning, outstanding safety performance, and a commitment to delivering lasting value for the client.