Ryan Structural Steel Services Ltd - Extra Mile Award

Constructing a new multi-storey process tower within a fully operational cement manufacturing facility demanded innovative thinking from the outset. The project required the seamless integration of a substantial new steel structure into an existing industrial environment while allowing the plant to remain operational throughout construction. Achieving this safely and efficiently required meticulous planning, technical expertise, and close collaboration between the client, designers, fabricators, and site teams.

A key innovation was the project's construction methodology. Working within a restricted footprint and alongside live production processes meant that every stage of fabrication, delivery, lifting, and installation had to be carefully sequenced to minimise disruption and maximise safety. The use of bespoke fabricated steel components enabled rapid installation, reduced time spent working at height, and ensured the structure could be erected with precision despite the challenging site conditions.

The project team adopted a proactive approach to problem-solving, identifying potential constraints early and developing practical engineering solutions that maintained programme, quality, and operational continuity. This collaborative mindset allowed complex structural interfaces to be resolved efficiently while ensuring the finished tower integrated seamlessly with the existing plant.

Innovation was also reflected in the versatility of the steel solution. The structure provides exceptional strength while remaining adaptable for future operational requirements, ensuring long-term value for Breedon Cement. The precision-engineered steel frame maximised the available space, improved access for maintenance and operations, and delivered a durable asset capable of performing in a demanding industrial environment.

This project demonstrates that innovation is not only about new technology but also about applying engineering expertise, modern steel construction techniques, and collaborative thinking to solve complex challenges. The successful delivery of the Breedon Cement Process Tower showcases our company's ability to deliver technically demanding projects safely, efficiently, and to the highest standard, making it a worthy recipient of the Innovation Award.