Project Gallery
Graepels designed and manufactured bespoke Picture Perf aluminium screens for a Pharmaceutical Company HQ, in Dublin. Featuring a Bandstand feature wall. Working alongside the architect, contractor and lighting specialists, the team transformed architectural imagery into illuminated perforated metal panels, creating a striking focal point that combines design, engineering, precision manufacturing and visual storytelling.
The Story
This project began with an ambitious architectural vision: to create a landmark feature bandstand for a global pharmaceutical campus that would function as both a sculptural focal point and a storytelling surface within the landscape. Rather than a conventional cladding solution, the design team proposed a large-scale perforated image integrated into architectural metalwork, capable of delivering two distinct visual experiences—subtle texture and detail during the day, and a dramatically illuminated image at night through integrated LED lighting.
From the outset, the concept presented significant technical and design challenges. The primary difficulty was translating a photographic image into a perforated metal format while retaining clarity, contrast and recognisable detail at architectural scale. Unlike standard perforated panels, which use uniform patterns, or even the more 'standard picture perf jobs, this project required a variable perforation strategy where hole size and open area changed continuously across the surface to generate tonal variation. This immediately introduced complexity in terms of design control, structural integrity, and manufacturing feasibility.
A further challenge was scale and proportion. Images that work in digital or printed form do not automatically translate successfully to building-scale surfaces. When enlarged across multiple architectural panels, fine detail can be lost, and key compositional elements risk being distorted or visually diluted. Early design reviews revealed that certain aspects of the image were not resolving effectively within the available panel dimensions. This required multiple iterations of layout, cropping and rebalancing to ensure the composition remained legible and visually impactful from both near and distant viewpoints.
Lighting integration added another layer of complexity. The feature was designed to be backlit using LED systems, meaning the perforation pattern had to perform under two entirely different conditions: ambient daylight and controlled artificial illumination. Decisions around perforation diameter, pitch, and open area directly influenced not only the daytime appearance but also how light would pass through and define the image after dark. This required close coordination between the architectural team, lighting designers and Graepels to ensure both visual modes were considered simultaneously rather than sequentially.
Manufacturability was a critical constraint throughout. The design could not rely on standard perforation processes or uniform tooling. Instead, a bespoke PicturePerf approach was required, demanding precise control over perforation variation while still maintaining structural performance, panel consistency and installation practicality. Achieving this balance required continuous testing of what was visually desirable against what was physically achievable.
Graepels played a central role in resolving these challenges from the earliest design stages. Rather than working from a fixed specification, the team actively supported the evolution of the concept. This included developing digital image overlays, producing visual mock-ups, and conducting perforation studies that allowed the design team to understand how different configurations would behave when translated into metal. These tools were essential in bridging the gap between architectural intent and manufacturing reality.
Through iterative collaboration, Graepels guided decisions on image optimisation, advising on contrast adjustments, resolution limits and compositional refinement to ensure the artwork would remain legible when perforated. At the same time, technical input was provided on panel sizing, perforation density, structural constraints and fabrication methodology, ensuring the design remained grounded in what could be reliably produced and installed.
The project evolved through a series of coordinated design reviews, where each adjustment to the image or perforation strategy was evaluated not only for its visual impact but also for its performance under real-world conditions. This process of refinement was essential in achieving a final outcome that successfully balanced artistic ambition with engineering precision.
The completed installation brings together all of these elements into a cohesive architectural feature. During daylight, the perforated metal creates a textured, layered surface that reveals subtle detail and depth. At night, the integrated lighting transforms the same surface into a vivid illuminated image, dramatically altering the perception of the structure and reinforcing its role as a focal point within the environment.
What distinguishes this project is not only the final visual effect, but the process required to achieve it. The journey from concept to completion depended on sustained collaboration, technical problem-solving and a willingness to continuously refine the design in response to manufacturing and performance constraints. Graepels’ involvement ensured that the architectural vision was not diluted by practicality, but instead reshaped into a solution that complemented both.
Why It Should Win
This project stands out because it demonstrates how an ambitious architectural concept can be successfully transformed into a buildable, high-performance installation through technical expertise and collaborative problem-solving.
At its core, the challenge was not simply to perforate an image, but to make a complex visual idea work at architectural scale, across multiple viewing conditions, and within the constraints of real-world fabrication and installation. The difficulty lay in balancing three competing demands: visual clarity, structural practicality and lighting performance. Achieving one of these in isolation is straightforward; achieving all three simultaneously is where the complexity—and innovation—lies.
What makes this project distinctive is the role Graepels played in bridging that gap. Rather than executing a predefined design, Graepels actively shaped the outcome. The team provided technical guidance on image suitability, developed iterative perforation modelling, and produced visualisation tools that allowed the design team to make informed decisions at every stage. This input fundamentally influenced how the final artwork was composed, refined and ultimately manufactured.
The innovation in this project is therefore process-led rather than product-led. It lies in the development of a workflow that connected architectural intent, digital image manipulation, perforation engineering and lighting integration into a single coherent system. This approach allowed a highly complex visual concept to be de-risked, tested and refined before fabrication began, reducing uncertainty while preserving creative ambition.
The project also demonstrates a broader significance beyond its immediate context. It shows how perforated metal can move beyond functional or decorative applications and become a medium for architectural storytelling at scale. It highlights how early-stage collaboration between designers and manufacturers can unlock outcomes that would otherwise be considered impractical or unachievable. Most importantly, it demonstrates how specialist engineering expertise can expand the boundaries of what is possible in architectural design.
This is why the project deserves recognition. It is not defined solely by its final appearance, but by the complexity of the challenge behind it and the expertise required to resolve it. It represents a successful translation of concept into reality—where vision, engineering and manufacturing were not separate stages, but a continuously integrated process that delivered a result greater than the sum of its parts.
Project Team
Kevin Gabbett, Gabbett Engineers and Graepels
Project Details
Graepels
Dublin
Kevin Gabbett, Gabbett Engineers
October 2025
#39155
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